PEEK capillary

> PEEK is widely used in analytical instruments and semiconductor industry due to its excellent chemical stability and corrosion resistance.

Industry, such as chromatographs, analyzers, sequencers and other testing equipment pipelines.

> High toughness, high strength PEEK capillary tube is formed by continuous extrusion process, with good dimensional stability and can be connected

Continue to extrude and mold for thousands of meters without breaking.

 

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Ideal stainless steel replacement, light weight, biocompatible, lubricious, high temperature resistance, excellent purity, high burst pressure, hot formable, gamma radiation resistant, oxygen resistance index 35 limited to 3.2 mm, excellent fatigue stability, excellent impact and wear resistance.PEEK medical catheters are different from traditional medical catheters in that they have good toughness and certain rigidity. The fatigue resistance of PEEK catheters is the best among all materials currently available.PEEK medical catheters have good insulation properties, and a single side of 0.2mm can reach an insulation strength of 5KV. At the same time, PEEK has an extremely low moisture absorption rate, and its insulation strength will not be affected in a humid environment or high-temperature cooking.

It can adapt to all the sterilization methods commonly used in medicine. Because of its columnar stiffness and thin wall, the bending radius is very small, which helps to manipulate the tortuous path of the catheter through the body. The material can be sterilized using gamma, ethylene oxide (EO or EtO), electron beam or autoclave.

 

PEEK capillary industry application

 

At present, the PEEK capillaries produced by our company have been widely used in the analytical instrument industry and minimally invasive interventional treatment. peek-star-wheel-11-600x232-1 

These include: cardiac puncture surgery, varicose vein radiofrequency ablation, cardiac radiofrequency ablation, minimally invasive abdominal devices, etc.

 

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The company’s production advantages

 

Junhua PEEK has established a 300-square-meter clean workshop for PEEK medical profiles and products to ensure the cleanliness of the extrusion equipment and control the dust-free environment of the workshop. It controls the internal cleanliness of the products from the details to meet the stringent usage standards of the medical industry. peek-star-wheel-11-600x232-1
We can perform secondary processing on the tube.1. Forming of catheter ends: catheter flanging, flaring, sealing, welding, etc.2. Catheter printing: scale printing, ring printing

3. Catheter drilling: round hole, elliptical hole, through hole, single-sided hole, square hole, special-shaped hole (aperture range 0.1-10mm)

4. Catheter shaping: Catheter bending, catheter shaping at different angles and shapes.

 

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PEEK Introduction and Characteristics

Polyetheretherketone resin (PEEK resin for short) is a new type of semi-crystalline aromatic thermoplastic engineering plastic made by condensation reaction of 4,4′-difluorobenzophenone and hydroquinone in the presence of alkali metal carbonate and diphenyl sulfone as solvent. It is a high temperature resistant thermoplastic plastic with a high glass transition temperature (143℃) and melting point (343℃), and a load heat deformation temperature of up to 316℃ (30% glass fiber or carbon fiber reinforced grade). It can be used for a long time at 250℃. Compared with other high temperature resistant plastics such as PI, PPS, PTFE, PPO, etc., the upper limit of the use temperature is nearly 50℃ higher;
our company supplies imported PEEK rods, carbon fiber PEEK rods, PEEK plates, PEEK sheets, PEEK films, PEEK pipes, PEEK rings, PEEK capillaries, PEEK plate processing, PEEK plate customization, PEEK high temperature wear-resistant rods, carbon fiber PEEK rods, and glass fiber PEEK rods. Quality guaranteed, welcome to negotiate. Rod φ1~φ200mm, capillary 1/16, 1/8, plate 1030*600* (5~200), thin sheet 0.2, 2, 5mm

1. High temperature resistance PEEK has a high glass transition temperature and melting point (343°C), which is one of the reasons why it can be reliably used in applications requiring heat resistance. Its load heat deformation temperature is as high as 316°C, and the continuous use temperature is 260°C.

2. Wear resistance PEEK materials have good wear resistance in harsh environments such as high temperature, high load, and strong corrosion.

3. High strength PEEK has good mechanical strength, toughness and rigidity and is a balanced plastic. In particular, its excellent fatigue resistance to alternating stress is outstanding among all plastics and comparable to alloy materials.

4. Self-lubricating property PEEK has outstanding sliding properties among all plastics and is suitable for use in applications that strictly require low friction coefficient and wear resistance. In particular, PEEK modified by mixing carbon fiber and graphite in a certain proportion has better self-lubricating properties.

5. Chemical resistance (corrosion resistance) PEEK has excellent chemical resistance. Among common chemicals, only concentrated sulfuric acid can dissolve or destroy it. Its corrosion resistance is similar to that of nickel steel.

6. Flame retardancy : PEEK is a very stable polymer. A 1.45 mm thick sample can reach a high flame retardant standard without adding any flame retardant.

7. Peel resistance : PEEK has good peel resistance, so it can be made into thinly coated wires or electromagnetic wires and can be used under harsh conditions.

8. Fatigue resistance : PEEK has the best fatigue resistance among all resins.

9. Electrical properties PEEK can maintain stable and excellent electrical properties over a wide range of temperature and frequency.

10. Radiation resistance : It has a strong ability to resist gamma radiation, which exceeds that of polystyrene, which has good radiation resistance among general resins. It can be made into high-performance wires that can still maintain good insulation ability when the gamma radiation dose reaches 1100 Mrad.

11. Hydrolysis resistance PEEK and its composite materials are not chemically affected by water and high-pressure steam. Products made of this material can still maintain excellent properties after continuous use in high-temperature and high-pressure water.

What is PEEK?

PEEK and its modified composite materials show excellent performance under high temperature and high humidity conditions. PEEK have excellent chemical corrosion resistance, self-lubricating, and wear-resistant properties, so it has become the most ideal material to replace copper alloys and ordinary rubber. Compared with them, PEEK has longer service life which can reduce equipment operating costs, improve equipment operating reliability.

what is peek

High Temperature Performance

PEEK’s performance can remain stable in the temperature range from -196°C to 260°C. Under extreme working conditions, it can withstand 300″C for a short time. The performance of PEEK is still reliable even in high temperatures of several kilometers underground work environment.

High Strength and Wear Resistance

Compared with other plastics, PEEK is resistant to compression, impact and also have good fatigue resistance. PEEK is durable in mechanical equipment and wear-resistant environments.

Double the Service Life

PEEK sealing solutions can improve the part service life. Some domestic chemical companies use the PEEK5600FE20 polytetrafluoroethylene modified material designed by JUNHUA PEEK to replace the original material, the service life of the wear parts can even be extended by 1.3-3 times.

Corrosion Resistance

PEEK is chemically inert, and has no reaction to most acids, oils, greases and all other organic and inorganic solvents or enzymes, and can still maintain good strength and dimensional stability.

Self-lubricating

PEEK has low friction coefficient, low running resistance, can be used without oil in some working conditions. The equipment is cleaner, thus improving process reliability, improving energy efficiency and saving costs.

More dom in Design

Injection molds can be used for rapid injection molding of large quantities of complex special-shaped parts, and the cost is low compared to machining.

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Common PEEK Grades and Properties

PEEK is a high-temperature thermoplastic with a high glass transition temperature (143°C) and melting point (343°C), and a heat deflection temperature under load of up to 316°C (for grades reinforced with 30% glass or carbon fiber).

1. PEEK5600G (brown-gray/khaki) is made from pure polyetheretherketone resin and offers the best toughness and impact resistance of all PEEK grades. Pure PEEK can be sterilized using convenient methods (steam, dry heat, ethanol, and gamma-rays), and the raw materials used in its manufacture comply with EU and US FDA food compatibility regulations. These characteristics make it widely used in the medical, pharmaceutical, and food processing industries.

2. PEEK5600LF30 (black) The addition of PTFE, graphite, and carbon fiber makes PEEK5600LF30 a bearing-grade plastic. Its superior tribological properties (low coefficient of friction, wear resistance, and high peak pressure limit) make it an ideal material for this class of friction applications.

3. PEEK5600GF30 (Brown-Gray): This material is a reinforced grade of plastic filled with 30% glass fiber. It offers superior rigidity, creep resistance, and dimensional stability compared to PEEK, making it ideal for structural parts. It can withstand fixed loads for extended periods at high temperatures. If PEEK5600GF30 is used as a sliding component, its suitability should be carefully verified, as the glass fiber can scratch mating surfaces.

4. PEEK5600CF30 (Black): This material is reinforced with 30% carbon fiber. It offers superior mechanical properties (higher elastic modulus, mechanical strength, and creep resistance) and wear resistance compared to PEEK5600GF30. Furthermore, carbon fiber-reinforced plastic has 3.5 times the thermal conductivity of unreinforced PEEK, dissipating heat more quickly from the bearing surface.

Mechanical Properties

Item Test Standard
or Instrument
Unit PEEK5600G
100% PEEK
PEEK5600GF30
PEEK+30% glass fiber
PEEK5600CF30
PEEK+30% carbon fiber
PEEK5600LF30
PEEK+30% (carbon fiber
+graphite+PTFE)
PEEK5600FE20
PEEK+20%PTFE
Tensile Strength (23℃) ISO 527 MPa 95 175 250 145 70
Tensile Modulus (23℃) ISO 527 GPa 3.8 11 23 12.5 /
Elongation at Break (23℃) ISO 527 % 35 2.0 1.5 2.2 /
Flexural Strength (23℃) ISO 178 MPa 155 235 350 220 118
Flexural Modulus (23℃) ISO 178 GPa 3.5 10 21 11 /
Charpy Impact Strength (unnotched) ISO 179/1U kJ/m2 No break 55 45 32 No break
Cantilever Beam Impact Strength (notched) ISO 180/A kJ/m2 4 6 6.5 4 6

Thermal Properties

Item Test Standard
or Instrument
Unit PEEK5600G
100% PEEK
PEEK5600GF30
PEEK+30% glass fiber
PEEK5600CF30
PEEK+30% carbon fiber
PEEK5600LF30
PEEK+30% (carbon fiber
+graphite+PTFE)
PEEK5600FE20
PEEK+20%PTFE
Melting Point ISO11357 343 343 343 343 343
Glass Transition Temperature ISO11357 143 143 143 143 150
Heat Deflection Temperature ISO 75A/B 1.8MPa. ℃ 152 315 315 293 150
Thermal Expansion Coefficient ASTM D696 ppm K-1 45 22 15 22 70
Thermal Conductivity ISO /CD22007-4 W/(m·K) 0.29 0.32 0.95 0.86 /

Electrical Properties

Item Test Standard
or Instrument
Unit PEEK5600G
100% PEEK
PEEK5600GF30
PEEK+30% glass fiber
PEEK5600CF30
PEEK+30% carbon fiber
PEEK5600LF30
PEEK+30% (carbon fiber
+graphite+PTFE)
PEEK5600FE20
PEEK+20%PTFE
Dielectric Strength (2mm) IEC 60243-1 kV/mm 20 19 / / 19
Dielectric Constant IEC 62631 3.0 3.3 / / 2.7
Surface Resistivity GB/T31838.3 Ω 1015 1014 / / 1015
Volume Resistivity IEC 62631 Ω·cm 1015 1015 105 106 /

Other Properties

Item Test Standard
or Instrument
Unit PEEK5600G
100% PEEK
PEEK5600GF30
PEEK+30% glass fiber
PEEK5600CF30
PEEK+30% carbon fiber
PEEK5600LF30
PEEK+carbon fiber
+graphite+PTFE
PEEK5600FE20
PEEK+20%PTFE
Color / / Natural Natural Black Black Natural
Melt Flow Index (400℃, 2.16kg) ISO 1133 g/10min 6-10 2-5 1-3 2-5 /
Density ISO 1183 g/cm3 1.30±0.02 1.50±0.02 1.40±0.02 1.44±0.02 1.41±0.02
Water Absorption (23℃, 24Hrs) ISO 62-1 % 0.07 0.05 0.04 0.05 0.15
Rockwell Hardness / HRR 118 119 121 108 113
Flammability Rating UL 94 / V-0 V-0 V-0 V-0 /
Coefficient of Friction ASTM D3702 100N-120rpm 0.30-0.38 0.38-0.46 0.15-0.25 0.18-0.30 0.1-0.2

*This data is for reference and not a guarantee. For a more detailed data sheet, please contact our company’s technical department.

Service

JunHua HPP offers one-stop PEEK solutions from design to after-sales, ensuring quality, innovation, and customer satisfaction.

1

Design and processing

Junhua offers injection molding, machining, and extrusion solutions to optimize design and cost.

2

Material selection

Junhua specializes in PEEK with multiple grades and recommends the best engineering plastics for your needs.

3

Measurement

Junhua uses high-precision instruments to provide customers with accurate drawings.

4

Sampling

Junhua supplies samples for testing and refines designs until approval for mass production.

5

Mass Production

Junhua controls raw materials, processes, and inspections to ensure consistent product quality.

6

Quality Control

Junhua follows ISO9001 standards and provides full inspection reports as required.

7

Improve

Junhua continuously optimizes designs and processes through improvement systems and case experience.

8

After-sales Service

Junhua offers complete after-sales support to resolve technical issues and protect customer interests.